1991 Ford E-150 recalls & complaints
Source: NHTSA, updated daily. Last checked 2026-10-20. Recalls apply to specific VINs — run your VIN to confirm.
1 safety recall, most serious first
1. Fuel system
What's wrong, in plain English: Fuel lines, tank or pump. Fuel problems usually mean a leak, and leaks mean fire risk. THE DUAL FUEL TANK SELECTOR VALVE MAY MALFUNCTION AND CAUSE AN OVERFILL CONDITION IN ONE OF THE FUEL TANKS, RESULTING IN AN OVERFLOW OF FUEL PAST THE FILLER CAP.
What could happen: THE OVERFLOW OF FUEL PAST THE FILLER CAP CAUSES A FUELLEAKAGE, WHICH CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
The fix: REPLACE THE DUAL FUEL TANK SELECTOR VALVE.
What to do
- Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 1991 E-150.
- Book a repair at any authorized Ford dealer. Quote NHTSA campaign 91V146000.
- The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
- Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA
Component: FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES
Summary: THE DUAL FUEL TANK SELECTOR VALVE MAY MALFUNCTION AND CAUSE AN OVERFILL CONDITION IN ONE OF THE FUEL TANKS, RESULTING IN AN OVERFLOW OF FUEL PAST THE FILLER CAP.
Consequence: THE OVERFLOW OF FUEL PAST THE FILLER CAP CAUSES A FUELLEAKAGE, WHICH CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
Remedy: REPLACE THE DUAL FUEL TANK SELECTOR VALVE.
Notes: SYSTEM: FUEL TANK, AUXILLIARY.VEHICLE DESCRIPTION: VANS AND LIGHT TRUCKS WITH DUAL FUEL TANKS PRODUCED IN THEFOLLOWING PERIODS: F150, F250, AND F350 LIGHT TRUCKS BUILT BETWEEN FEBRUARY 28,1989 AND JULY, 1989; ECONOLINE BUILT BETWEEN FEBRUARY 28, 1989 ANDFEBRUARY 11, 1991.NOTE: FORD HAS AGREED TO RECALL THESE VEHICLES BUT PARTS ARE NOT YET AVAILABLE.PARTS WILL BE AVAILABLE IN DECEMBER 1991. YOU WILL RECEIVE A LETTER FROM FORDADVISING YOU WHEN TO SCHEDULE AN APPOINTMENT WITH YOUR DEALER TO HAVE THE RECALLWORK PERFORMED. IN THE MEAN TIME, YOU CAN TAKE THE FOLLOWING PRECAUTIONS:FILL EACH TANK TO ONLY 1/3 FULL.IF YOUR VEHICLE LEAKS FUEL OR IF YOU SMELL FUEL, STOP USING THE VEHICLE ANDCALL FORD AT (313) 446-4654 AND ADVISE THEM OF YOUR PROBLEM. REFER TO FORDSAFETY RECALL NUMBER 91S39. AN OPERATOR WILL TAKE YOUR NAME AND TELEPHONENUMBER. A FORD REPRESENTATIVE WILL CALL YOU BACK.
Useful for owners
- OBD2 code reader — see what the car's computer is reporting
- Compact car fire extinguisher
- 1991 Ford E-150 owner's manual
Owner complaints filed with NHTSA
Most complained-about parts: Wheels / tires (4), Electrical system (4), Fuel system (3), Gasoline (3), Transmission / drivetrain (2).
Complaints are unverified reports from owners. A pattern (many complaints about the same part) matters more than any single one.
Read recent complaints (8)
06/13/2012 · Fuel system
TL* THE CONTACT OWNS A 1991 FORD E150. THE CONTACT WAS DRIVING 45 MPH AND SMELLED A GASOLINE FUEL ODOR. HE STOPPED THE VEHICLE AND NOTICE GASOLINE LEAKING FROM THE FRONT TANK OF THE FUEL LINE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THE VEHICLE WAS NOT UNDER THE RECALL. THE FAILURE AND THE CURRENT MILEAGE WAS…
10/01/2007 · Fuel system · fire
TL*THE CONTACT OWNS A 1991 FORD E150. WHILE DRIVING 35 MPH, THE CONTACT HEARD A LOUD HISSING SOUND COMING FROM THE VEHICLE. HE INSPECTED THE VEHICLE AND NOTICED BURN MARKINGS INSIDE THE FILLER CAP AS WELL AS OUTSIDE OF THE FUEL TANK. HE STATED THAT THE COMPONENTS ON THE INSIDE OF THE FUEL TANK WERE BURNED. AS OF OCTOBER 1, 2007, THE DEALER AND MANUFACTU…
04/26/2004 · Fuel system
I FOUND A SAFETY RECALL ON MY VEHICLE, 91V-146 THE DEALER CLAMS NO RECORD OF RECALL, BUT HAS HAD THIS PROBLEM FOR 10 YEARS NOW. FORD SAYS RECALLS DONT EXPIRE, BUT SINCE NO RECORD DUE TO IT BEING A 1991 GARY YOEMANS FORD WILL NOT FIX. VEHICLE HAD 60,000 ORIGIONAL MILES ON IT DUE TO LACK OF DRIVABILITY FOR THIS EXACT PROBLEM. *AK
10/21/2002 · Vehicle Speed Control
CONSUMER STATES WHILE DRIVING THE ACCELERATOR PEDAL BECAME STUCK CAUSING VEHICLE TO SUDDENLY ACCELERATE. TS
08/02/2002 · Wheels / tires
WHILE DRIVING TWO TIRES FAILED WITHIN 30 MINUTES OF EACH OTHER. THE ORIGINAL GENERAL TIRES (TIRE INFORMATION UNKNOWN) EXPERIENCED TREAD SEPARATION WHICH CAUSED SIGNIFICANT BODY DAMAGE. MANUFACTURER NOT WILLING TO DO ANYTHING. *TT
06/03/2002 · Wheels / tires
CONSUMER WAS TRAVELING ABOUT 65MPH ON HIGHWAY AND VEHICLE STARTED TO TREMBLE ALL OVER. HOWEVER CONSUMER WAS ABLE TO CONTROL VEHICLE. LEFT FRONT TIRE TREAD SEPARATED FROM RIM.*AK CONSUMER STATED ALL 5 TIRES HAD TO BE REPLACED.*JB
07/27/2001 · Electrical system
WE HAVE SPENT MONEY TRYING TO FIX THE SAME PROBLEMSON OUR VAN OVER AND OVER WE HAVE A HANDICAP CHILD THAT HIS LIFE DEPENDS ON THE FUNCTION OF THE VAN WHEN WE PURCHASED THE VAN WE INFORMED DEALER OF THIS AND HE STATED THAT THE VAN WAS IN GREAT CONDITION TO TRAVEL ANY WHERE. WE ALSO LET THEM KNOW THAT OUR CHILD TRAVELS BACK AND FOURTH FROM CHAMPAIGN ILLINOIS…
10/11/2000 · Wheels / tires
FIRESTONE FR480 TIRES P235 75 R15 EXPERIENCED SIDEWALL CRACKING. *SLC