RecallPlainVehicle recalls, explained in plain English

2004 Ford F-450 Sd recalls & complaints

3 high-risk recalls and 33 owner complaints. Check every recall is completed before buying.
3recalls
3high risk
0stop-driving
33complaints

Source: NHTSA, updated daily. Last checked 2026-10-18. Recalls apply to specific VINs — run your VIN to confirm.

3 safety recalls, most serious first

High risk Campaign 11V352000 · announced 13/07/2011 (14 years ago)

1. Lights

What's wrong, in plain English: Headlights, tail lights or turn signals may not work, making the car hard to see. FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTO…

What could happen: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

The fix: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

What to do

  1. Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 2004 F-450 SD.
  2. Book a repair at any authorized Ford dealer. Quote NHTSA campaign 11V352000.
  3. The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
  4. Manufacturer hotline: 1-866-436-7332.
  5. Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA

Component: EXTERIOR LIGHTING:TAIL LIGHTS
Summary: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Notes: FORD'S SAFETY RECALL NO. 11C18. OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

High risk Campaign 07E066000 · announced 28/08/2007 (17 years ago)

2. Electrical system

What's wrong, in plain English: Wiring, modules, batteries. Short circuits can cause stalls or fires. CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

What could happen: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

The fix: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

What to do

  1. Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 2004 F-450 SD.
  2. Book a repair at any authorized Ford dealer. Quote NHTSA campaign 07E066000.
  3. The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
  4. Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA

Component: EQUIPMENT:ELECTRICAL
Summary: CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
Consequence: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
Remedy: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Notes: THIS RECALL ONLY PERTAINS TO AFTERMARKET CEQUENT TOW PACKAGES AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON DAIMLERCHRYSLER, GMC, OR FORD VEHICLES. CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

High risk Campaign 05V270000 · announced 10/06/2005 (21 years ago)

3. Electrical system

What's wrong, in plain English: Wiring, modules, batteries. Short circuits can cause stalls or fires. CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

What could happen: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

The fix: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

What to do

  1. Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 2004 F-450 SD.
  2. Book a repair at any authorized Ford dealer. Quote NHTSA campaign 05V270000.
  3. The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
  4. Manufacturer hotline: 1-800-392-3673.
  5. Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA

Component: ELECTRICAL SYSTEM:WIRING
Summary: CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Notes: FORD RECALL NO. 05S34. CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

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Owner complaints filed with NHTSA

33complaints
1crashes
1fires
0injuries
0deaths

Most complained-about parts: Fuel system (20), Diesel (14), Engine (8), Electrical system (3), Transmission / drivetrain (3).

Complaints are unverified reports from owners. A pattern (many complaints about the same part) matters more than any single one.

Read recent complaints (8)

01/06/2014 · Fuel system
TL* THE CONTACT OWNS A 2004 FORD F-450 SD. THE CONTACT STATED THAT THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS FOUND THAT THE FUEL TANK LINING HAD FAILED. THE VEHICLE WAS BEING REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 05V270000 (ELECTRICAL…

11/03/2013 · Fuel system
10/17/13 I WAS DRIVING ON THE INTERSTATE WITH A LOAD OF CATTLE RUNNING FINE AND JUST LOST POWER GOING ON THE INTERSTATE GOING FROM 65 TO 10 MILES AN HOUR. TRAFFIC ZIPPING BY. I THOUGHT IT WAS THE FUEL FILTERS BUT IT DONE THE SAME AFTER I CHANGED THEM. I TOOK IT TO A GARAGE AND HE SAID HE THE TANK LINER WAS COMING APART NOW IT MESSED UP MY INJECTORS, AND I T…

11/03/2012 · Transmission / drivetrain
VEHICLE LOOSES POWER, NO ACCELERATION, OCCURS MOST FREQUENTLY UNDER HEAVY LOAD OR HIGH ACCELERATION DEMAND, TOLD BY FORD DEALER THE PROBLEM IS CAUSED BY DE-LAMINATING FUEL TANK RESULTING IN FUEL TANK COATING ENTERING THE FUEL SYSTEM AND OBSTRUCTING DIESEL FUEL FLOW TO MOTOR WHEN HIGH DEMAND FOR DUEL OCCURS. NEAR COLLISION AT FREEWAY SPEEDS AND WAS VERY DANG…

02/21/2012 · Fuel system
AT APPX. 80,000 MILES ON OUR 2004 F450 SD FUEL TANK DELAMINATED CAUSING FUEL SYSTEM FAILURE WHICH RESULTED IN SUDDEN LOSS OF POWER. WE HAVE ALWAYS PURCHASED HIGH QUALITY DIESEL FROM REPUTATABLE GAS STATIONS (CHEVRON, SHELL). VEHICLE REPAIRED AT FORD AND HAD CONTACTED FORD MOTOR COMPANY REGARDING REIMBURSEMENT OF COST AND WAS DECLINED. *TR

01/25/2012 · Fuel system
TRUCK FAILS TO MAINTAIN SPEED (ACTS FUEL STARVED) AND IS AT RISK OF STALLING IN TRAFFIC. VEHICLE HAS BEEN MAINTAIN COMPLETELY AT FORD DEALERSHIP AND HAS HAD NO AFTERMARKET ADJUSTMENTS. AFTER TAKING THIS TRUCK TO THE FORD DEALER (PARR FORD IN BREMERTON, WA) WE HAVE BEEN NOTIFIED THAT THE FUEL TANK IS DELAMINATING AND CAUSING PARTICLES TO CLOG THE FUEL SYSTEM…

11/28/2011 · Fuel system
TL* THE CONTACT OWNS A 2004 FORD F-450. THE CONTACT STATED THAT THE VEHICLE STALLED WHILE DRIVING 55 MPH. THE CHECK ENGINE LIGHT ILLUMINATED AFTER THE FAILURE OCCURRED. THE VEHICLE WAS TOWED TO THE DEALER WHERE THE DEALER PERFORMED A DIAGNOSTIC THAT LOCATED THE FAILURE AS THE FUEL LINER DELAMINATING. THE DEALER REPLACED THE FUEL TANK AND THE MANUFACTURER W…

07/15/2011 · Fuel system
TL* THE CONTACT OWNS A 2004 F-450 SD. WHILE DRIVING, THE CONTACT STATED THAT THE VEHICLE WOULD LOOSE POWER AND WOULD STALL INTERMITTENTLY. THE DEALER DIAGNOSED THAT THERE WAS DELAMINATION FOUND IN THE FUEL TANK LINING, WHICH WAS FLAKING OFF AND CAUSING A LEAK IN THE FUEL FILTER AND FUEL PUMP. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE…

05/24/2011 · Fuel system
2004 FORD F450 AMBULANCE. CONSUMER STATES DEFECTIVE OF THE FUEL TANK *TGW THE CONSUMER STATED AS A RESULT OF A SERIOUS STRUCTURAL DEFECT OF THE FUEL TANK, THE VEHICLE STALLED DURING SEVERAL EMERGENCY CALLS. THE COATING IN THE INTERIOR DIESEL FUEL TANK CORRODED AND COLLECTED AS SEDIMENT, WHICH EXTRACTED INTO THE FUEL SYSTEM. THE FUEL LINE BECAME CLOGGED A…

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